Poly Mailers

Poly Mailers, also known as polyethylene shipping bags, have become one of the most popular packaging solutions for e-commerce, retail, and logistics industries. Designed for mailing clothing, accessories, documents, and small items, poly mailers are lightweight, tear-resistant, and moisture-proof, providing an efficient and secure way to ship goods.


With customizable sizes, colors, and branding options, poly mailers help businesses reduce shipping costs while enhancing their brand image.







1. What Are Poly Mailers?


Poly Mailers are flexible bags made from high-density polyethylene (HDPE) or low-density polyethylene (LDPE). They are lightweight yet strong, making them ideal for shipping soft items without the need for bulky packaging. Most poly mailers feature:





  • Self-sealing adhesive strips




  • Tear-resistant materials




  • Lightweight construction




  • Moisture and dust protection




Poly mailers are widely used for e-commerce, subscription boxes, apparel shipments, and promotional mailings.







2. Key Features of Poly Mailers


1) Lightweight & Cost-Effective


Reduce shipping costs compared to cardboard boxes, while still protecting contents.



2) Durable & Tear-Resistant


High-quality polyethylene material prevents rips, punctures, and damage during transit.



3) Moisture-Proof & Weather-Resistant


Protect products from water, dust, and environmental factors.



4) Self-Sealing Design


Easy-to-use adhesive strips save time in packing operations.



5) Customizable Options


Available in multiple sizes, thicknesses, colors, and with branding or logo printing.



6) Environmentally Friendly Options


Recyclable and biodegradable poly mailers are increasingly available to support sustainable shipping.







3. Available Sizes and Thickness


Poly mailers come in a wide range of sizes and thicknesses to suit different products:








































Size (inches) Thickness (mil / µm) Typical Use
6 x 9 2–3 mil Jewelry, small accessories
9 x 12 2–4 mil Apparel, books, medium items
10 x 13 3–5 mil Clothing, shoes, bulkier items
12 x 15 3–6 mil Larger garments, soft goods
Custom Sizes 2–6 mil Branding or unique product dimensions







4. Advantages of Using Poly Mailers




  • Cost Savings: Lighter packaging reduces shipping costs.




  • Quick Packing: Self-adhesive strips streamline packing operations.




  • Durability: Protects products from damage and moisture.




  • Eco-Friendly Options: Recyclable or biodegradable materials reduce environmental impact.




  • Professional Appearance: Custom printing enhances brand recognition.








5. Applications of Poly Mailers




  • E-commerce & Online Retail: Shipping clothing, accessories, electronics, and books.




  • Subscription Boxes: Compact packaging for monthly or weekly subscription items.




  • Retail & Wholesale Packaging: Bulk shipments of soft goods.




  • Promotional & Marketing Materials: Mailing brochures, samples, or gifts.




  • Document & Literature Mailing: Securely send papers, catalogs, and manuals.








6. Why Choose a Professional Poly Mailer Supplier


High-Quality Materials


HDPE/LDPE with tear-resistant and moisture-proof properties.



Custom Printing & Branding


Support for logos, QR codes, promotional designs, and color options.



Various Sizes & Thicknesses


Suitable for small parcels to large soft goods.



Sustainable Solutions


Eco-friendly poly mailers for businesses aiming to reduce carbon footprint.



Reliable Supply


Stable production capacity for bulk orders and consistent quality.

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